Assembly

Technical Advantages

Full-Process Integration

• One-stop service: Covers design, component manufacturing, and final assembly

• Process synergy: Seamless coordination across multiple manufacturing techniques for precise component matching

• Design optimization: Assembly-focused design improvements for efficiency and performance

• Unified quality control: Consistent standards from components to finished products

  
  

Advanced Equipment

• Automated assembly lines: Improve efficiency and precision

• Precision measurement: CMM, laser scanners, and other high-accuracy inspection tools

• Custom fixtures: Product-specific jigs for assembly accuracy

• Controlled environment: Temperature and humidity-regulated assembly areas

  
  

Assembly Techniques

Mechanical Fastening

• Bolting (torque-controlled for strength)

• Riveting (permanent joints)

• Snap-fit assembly (tool-free quick assembly

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Welding

• TIG/MIG (aluminum-to-aluminum)

• Dissimilar metals (aluminum to steel/copper)

• Spot welding (thin sheet applications)

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Bonding

• Structural adhesives (high-strength, durable bonds)

• Sealants (air/watertight applications)

• Thermal conductive adhesives (heat dissipation)

Material Compatibility

• Aluminum-to-aluminum: All alloy series combinations

• Aluminum-to-metal: Steel, stainless steel, copper, titanium

• Aluminum-to-non-metal: Plastics, composites, rubber, glass

• Multi-material structures: Complex assemblies with 3+ materials

Service Scope

Design Phase

• DFM/DFA analysis: Optimize designs for manufacturability/assembly

• 3D modeling & simulation: Virtual assembly validation

• Process planning: Optimal assembly workflow

• BOM management: Complete component tracking

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Production Phase

Component Manufacturing

• Extrusion, CNC machining, die casting

• Stamping, laser cutting, bending/stretch forming

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Surface Treatment

• Anodizing, e-coating, powder coating

• Polishing/brushing for aesthetics

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Assembly Phase

• Pre-assembly checks → Precision assembly → Functional testing → Protective packaging

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Installation & Support

• On-site installation → Debugging & acceptance → Training → After-sales support

Quality Assurance

• Certifications: ISO 9001 + industry-specific standards

• Inspection: Dimensional (CMM), visual (automated systems), functional testing

• Reliability testing: Simulated real-world conditions

• Traceability: Full component/process documentation

Applications

Architecture

Curtain walls, windows, interior décor (ceilings/partitions), outdoor structures

Automotive/Electronics

• Lightweight assemblies, enclosures, heat sinks

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Medical/Industrial

• Equipment frames, modular systems